@burntkat
Today on my 2005 KJ…
1) I rolled back the sunroof,
2) DISCONNECTED the battery ground wire,
3) released the wind deflector limit straps and folded the deflector rearwards
4) removed the drivers side kick panel and rolled up the carpet and foam and stuffed the carpet and foam behind the brake pedal,
5) used a 90° plastic pry bar to pull the large white wiring harness off its TWO mounting clips,
6) reached ABOVE the wire harness and BEHIND the hood release cable and
7) FINALLY pulled out the grommet, STILL with the sunroof drain tube attached, from the kick/fender well.
Once the grommet with the drain tube was removed, I carefully turned and pulled both as far as I could into the cab (only a couple inches), and then cut a piece of .130" x 6' trimmer line.
I ran the trimmer line UP through the drain until it exited at the sunroof. The .130" string line was EASY to push through the entire drain tube.
I push & pulled the line several times in both directions and then pulled it all the way out and did the same thing all over again SEVERAL more times.
FINALLY, I used a high volume air nozzle with a rubber tip and 80 psi to blow back UP through the line, (from the drain grommet now inside the cab, near the firewall and up to the sunroof drain hole).
It was MUCH easier to get a leak free seal with the air nozzle on the drain tube then blowing down from the sunroof and I think it was all worth the effort!!!
NOTE — the same thing can be done even more easily on the PS side by removing the grommet and drain tube from behind and under the glove box and PS kick panel. There is NO wire bundle in the way, though of course it is still an awkward stretch and reach to get to the drain tube/grommet behind the glove box.
The good news is that I finally had high flow air coming out the top of the drain, which was not necessarily the case last time I ONLY used air to try to resolve the drain issue by blowing DOWN and out from the sunroof side.
Put everything back together and am HOPING that his will solve my wet carpet after rain issues…
If it does NOT, then something else entirely is causing the leak in the front drivers side carpet, though Im not sure what that would be.
Pix with kick panel already removed —
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