I've just noticed a new noise...I can best describe it as a muted popcorn popping sound. It occurs at slow rolling speeds and braking in city traffic. Any thoughts?
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HJ, look into Napa re-manufactured CV joint half shaft/axle.
Do it right the first time and buy a complete assembly with both inner and outer CV joints.
I will, I'll call them today. What do you mean by the complete assembly, the intermediate shaft and the regular CV?
Also, what about that play in the driveshaft at the transfer case end? Seemed like a 1/16".
Dangit. Mine has identical symptoms. It is a clicking from the front passenger side. It sounds like BB gun shooting a soda can, but only randomly at very low speeds (under 10mph). I hope its not an expensive part. I just changed my rear front drive shaft CV joint a couple months ago and that was a huge pain without a jack.