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  1. New wheels

    New wheels

    Got new wheels - Pacer Daytonas
  2. Downtown

    HOW TO: Change Transfer Case Position Switch

    I'm glad I could help!! :D
  3. Downtown

    HOW TO: Change Transfer Case Position Switch

    That's the first time I've had a guy tell me that... :-s I did upload them kinda small - something like 640x4?? If there were any that you would like to see, let me know. I can email or set up a photobucket thingy.
  4. Downtown

    HOW TO: Change Transfer Case Position Switch

    If you click on the pics they should open a larger view. I agree... The design sucks. Yes, the red rubber diaphragm seals out t-case lube. On the other end - The tabs that come off the PCB just slide through holes in the plastic. So, the seal between the connectors keeps out the outside...
  5. Downtown

    HOW TO: Change Transfer Case Position Switch

    I effed up the contact fingers during disassembly
  6. Downtown

    HOW TO: Change Transfer Case Position Switch

    I took it apart. I guess it was dirty? :confused:
  7. Downtown

    HOW TO: Change Transfer Case Position Switch

    I found this - "The sensor consists of a five position, resistive multiplexed circuit which returns a specific resistance value to the Powertrain Control Module (PCM) for each transfer case operating mode." - http://townhall.edmunds.com/direct/view/.f19a95d What this means is: The PCM...
  8. Downtown

    HOW TO: Change Transfer Case Position Switch

    Yes that is correct... The t-case would be in 2HI with the "PART TIME" light on And, when in 4HI the "PART TIME" light would be off 4LO worked fine
  9. Downtown

    HOW TO: Change Transfer Case Position Switch

    Thanks! I did the same research and I agree... Also, some of the things out there we not quite truthful (for replacement on 2004 KJ) 1. IMO - imposssible to reach 'reach up above it' from under the vehicle (with any useful tool that could remove it... I tried) 2. NOT a 10 minute job...
  10. Downtown

    HOW TO: Change Transfer Case Position Switch

    Get the tool on there and give it a heave. Warning: When the sensor busted loose, The wrench(and my knuckles) hit the gear indicator bezel and it busted into 20 pieces. Be careful!! Swap the o-ring from the old to the new... Doesn't seem wise to me but, the new one didn't have one...
  11. Downtown

    HOW TO: Change Transfer Case Position Switch

    2004 Liberty 3.7L Part number 5083138AA Cost of switch from dealer $72.00 Special tools - 1-1/2" Socket- $19.99 3/4 to 1/2 drive adapter - $6.99 1/2" drive extension, 12" long - $? I had one in the toolbox Remove center console Remove the 4 nuts holding down...
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    P1000118.JPG

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    P1000114.JPG

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    P1000115.JPG

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    P1000108.JPG

  16. Iron Range OHV Recreation Area

    Iron Range OHV Recreation Area

    Gilbert, MN
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