Winch mount on stock bumper.

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marjsyd

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I’de love to install a Warn winch on my 03 Kj and keep the stock bumper. I know ARB had a winch capable bumper but it adds a significant amount of weight to the truck plus its not cheap. I’ve seen people using Detours Backbone winch mount but i doesn’t sound like they make them anymore, I couldn’t even find company’s website. In some older threads i’ve seen people building their own winch mounts and posting design plans. Unfortunately those pictures don’t work anymore, so I’m wondering if anyone has any good designs for a winch mount or knows where to get a pre-made mounting plate?
I'm using the ARB. With front winch mounts you also need to consider protection and that your airbags will still work based on the impact characteristics. ARB design its front bars to work with the car's crash safety design.
 

vlad588

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Yetiboy01

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Arb doesn't remove the crossmember.
Maybe not but the mounts are similar, fitted an ARB & winch last month. I cant see a problem with removing the crossmember & replacing it with the winch mount as the mount will actually strengthen the front up, Ive modified quiet a few jeeps, removing crossmembers & replacing them with winch bars or repositioning them for suspension & engine mods & have had no issues getting them comprehensively engineered by a qualified transport engineer for legal registration purposes in a nanny state.
 

tommudd

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Maybe not but the mounts are similar, fitted an ARB & winch last month. I cant see a problem with removing the crossmember & replacing it with the winch mount as the mount will actually strengthen the front up, Ive modified quiet a few jeeps, removing crossmembers & replacing them with winch bars or repositioning them for suspension & engine mods & have had no issues getting them comprehensively engineered by a qualified transport engineer for legal registration purposes in a nanny state.
removing cross members LOL
I been building 4x4s for over 45 years and never remove a cross member , UNLESS you need to and replace with a better / stronger one in its place
 

tommudd

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Maybe not but the mounts are similar, fitted an ARB & winch last month. I cant see a problem with removing the crossmember & replacing it with the winch mount as the mount will actually strengthen the front up, Ive modified quiet a few jeeps, removing crossmembers & replacing them with winch bars or repositioning them for suspension & engine mods & have had no issues getting them comprehensively engineered by a qualified transport engineer for legal registration purposes in a nanny state.
Not similar , I ran a ARB for years and installed 5
 

JeepinSteve

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So I decided to build a winch mount retaining my stock bumper. I used two 2x2 1/4" tubes and a universal winch mount from Harbor Freight which are welded and bolted together with grade 8 bolts for added strength. To mount it, I did something very similar to what Nate from Dirt Lifestyle did, I just changed a couple of things. Where he cut the 2x2 1/4" tubing short so he could weld the nuts to the inside of the tube through the back of the tube, I kept the tubes long so they would go into the unibody / frame as far as possible, so I could add more bolts down the road if I need them. In order to weld the nuts, I had to cut a piece out of the top side of the tube (angle grinder), which was welded back in after the nuts were welded in place. Also, I used the factory tow hooks to add a little bit of strength to the mounting points. The bolts that hold the mount to the frame first go up through the tow hooks (which I think are 1/4" or 3/16"), then the thin sheet metal frame, then through the 2x2 tubing into a nut that is welded inside the tube. I used grade 8 3/8 bolts, nuts, and washers. I threw this together quickly as I didn't have much time to work on it. I do plan on welding in some covers for the ends of the tubes when I have time, and I might angle them a little bit. I would say the most difficult part of this was cutting the plastic bumper. It just didn't cut very clean no matter what tool I used. I installed the bumper first, then slowly cut away at the bumper until the mount was able to slide in.
 

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lfhoward

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Nice job. Looks kind of like the Detours Backbone in the old days that is not made anymore. Also super stout.
 

duderz7

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Looks good, consider adding a plate that connects the 2 square tubes and bolts across the front crossmember for added dimension.
 

JeepinSteve

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Looks good, consider adding a plate that connects the 2 square tubes and bolts across the front crossmember for added dimension.
Thanks. Yes, agreed. I would like to connect the two square tubes. After I get the end caps welded in, that will be my next upgrade to the mount.
 

sota

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I could removing the crossmember, but ONLY if you're replacing it with something else even stronger.
 

duderz7

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I like the way it's tucked in there and hidden away, but it doesn't look up to the task.
 

bwood97

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This one actually looks pretty good but unfortunately they do not ship to Canada :(
They ship to Canada now! I just checked it out and out my address in (BC in Canada), $146 euros shipping. All in, with shipping and the winch mount, it came to about $500 CAD
 

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