BDS Suspension's Project KJ

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BDS Suspension

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Hello Everyone. This is Carter from BDS Suspension. I came across this site when doing some research for a new project vehicle. We specialize in developing American made suspension lifts and accessories for popular trucks and Jeeps backed with the industry's only no fine print warranty. We are the official suspension for the 2013 Ultimate Adventure hosted by Petersen's 4Wheel & Off-Road Magazine and with that comes the need for a trail rig to take on the trip. We've build plenty of TJs, JKs, and XJs over the years and thought it was time to show the KJ some love. For all the flack the KJ gets we want to build one to be a comfortable dual purpose rig, capable of highway cruising and extreme 4wheeling. We currently offer a 2'' lift kit for the KJ, but this project will be a bit more custom than a simple bolt on.

The problem we've seen with most KJs is due to the small fenders, you need to go sky high to clear a 35''+ tire. Our plan is to build a low slung KJ on 37''+ tires with minimal lift. We picked up an '05 Liberty CRD and plan to overhaul it over the next 2-3 months as time allows in the R&D shop. There's a lot up in the air at this point, but the guys started on the tear down to see the bones of this rig. Basic plans include a SAS, multi-link suspension with Fox coilovers, stubby bumper with recessed winch, full cage, plenty of body mods, engine tuning, and 37''+ tires on beadlock wheels. We'll be posting photos, videos, and writeups throughout the build primarily on our blog at Project KJ Archives » BDS Suspension Blog as well as posting on the BDS blog Facebook page, YouTube page, and on a couple forums. Stay tuned for more in the coming days/weeks as this project starts to take shape.

-Carter
 
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tjkj2002

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Hello Everyone. This is Carter from BDS Suspension. I came across this site when doing some research for a new project vehicle. We specialize in developing American made suspension lifts and accessories for popular trucks and Jeeps backed with the industry's only no fine print warranty. We are the official suspension for the 2013 Ultimate Adventure hosted by Petersen's 4Wheel & Off-Road Magazine and with that comes the need for a trail rig to take on the trip. We've build plenty of TJs, JKs, and XJs over the years and thought it was time to show the KJ some love. For all the flack the KJ gets we want to build one to be a comfortable dual purpose rig, capable of highway cruising and extreme 4wheeling. We currently offer a 2'' lift kit for the KJ, but this project will be a bit more custom than a simple bolt on.

The problem we've seen with most KJs is due to the small fenders, you need to go sky high to clear a 35''+ tire. Our plan is to build a low slung KJ on 37''+ tires with minimal lift. We picked up an '05 Liberty CRD and plan to overhaul it over the next 2-3 months as time allows in the R&D shop. There's a lot up in the air at this point, but the guys started on the tear down to see the bones of this rig. Basic plans include a SAS, multi-link suspension with Fox coilovers, stubby bumper with recessed winch, full cage, plenty of body mods, engine tuning, and 37''+ tires on beadlock wheels. We'll be posting photos, videos, and writeups throughout the build primarily on our blog at Project KJ Archives » BDS Suspension Blog as well as posting on the BDS blog Facebook page, YouTube page, and on a couple forums. Stay tuned for more in the coming days/weeks as this project starts to take shape.

-Carter
Just to advance warn you a CRD is the most challenging KJ to do a SFA swap on due to the intercooler hoses.The problem also is not the wheel well size it's the front uniframe that was designed for IFS and not SFA so you have to go high to fit 50lbs of s**t in a 5lbs bag.You will see once you look at the front end with all the IFS junk pulled out.

35" tires fit nicely(or 37" BFG's:Big Laugh:)....................
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tommudd

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Glad to see you doing something on the KJs. Last year at Butler when I stopped by your booth and mentioned a KJ I was basically laughed at for owning one.
So maybe someone is stepping up now :pepper:
 

Dave

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BDS Suspension

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Thanks for the interest everyone. This build should be a fun one. I was just down at BDS R&D getting some photos and shooting an update video (should have it edited and ready to post by tomorrow) with more of the rig torn down.

While I don't want to bum everyone out, this project build is an opportunity for us to build something different to run out on the trail. We'll have a number of production components, builder parts, and plenty of one-off fab parts to turn this KJ into a ultra-cool low-slung trail rig. We're expecting extensive fab work to make it all work and I want to be up front that there are no plans to release a production version of the kit.

At this point we've pulled the front suspension and axle out, modified the front crossmember, ripped out the interior to get an idea with what'll be involved on the cage and are beginning to discuss suspension options. Here's a few shots, stay tuned for the video tomorrow...
 
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